Comparing Wirewound With Thick Movie Ability Resistor Know-how

In this article we Evaluate two of the commonest resistor types for electric power resistor apps, Wirewound development and thick film technological know-how.

Whatever the development The most crucial design and style concerns when designing any power resistor are:

- The resistor value
- The demanded energy dealing with functionality
- Resistance balance as time passes
- Improve in resistance price with temperature

In any higher energy application temperature consequences plus the resistor power managing capacity are the leading things to consider. The materials and procedures utilized to build the resistor incorporates a immediate influence on its long run efficiency and balance.

Resistor Design

The resistor design and development incorporates a direct impact on its long-term steadiness and overall performance. Overall resistance is determined by the resistivity in the resistor material, along with the resistor observe duration, width and thickness. There are clear limits with whatever resistor material is preferred. For thick film resistors although it can be done to improve monitor duration and width significant will increase in thickness are impossible as well as a restricted selection of fabric resistivity can be obtained. For wirewound expanding possibly the wire thickness or size has An important effect on the dimensions from the resistor.

The long run stability of the resistor material as well as the affect of temperature are critical issues. Temperature effects can degrade the resistor performance or, in Severe scenarios, lead to resistor failure. While in the thick movie resistors temperature outcomes may be minimized by picking an ideal thickness of an appropriate substrate material. For Wirewound resistors the construction, Main content, the wire type and diameter, the all call for careful consideration.

Comparing Resistor Technologies

The real key benefits of thick film energy resistors about Wirewound are more compact measurement, can be obtained at noticeably reduce Price tag (which includes tooling Charge), have reduce inductance and improved thermal management. Thick movie resistors are thus resistors more compact, have a faster frequency reaction and therefore are better suited to heat sinking apps. Thick film technology also provides bigger resistance values and better voltage score than Wirewound resistors.

The most important advantage of thick movie know-how in significant electric power programs will be the significant thermal conductivity from the ceramic (Alumina) substrate making it perfect for programs where higher ability dissipation is necessary in a small spot. The substrate product usually means it is a superb match Together with the aluminium materials in warmth sinks and it is chemically inert and mechanically secure.


While Wirewound resistors do supply increased precision (improved tolerance), greater security and decreased values it is commonly with the expense of much larger footprint and higher inductance than an equivalent thick film machine. Any Wirewound resistor is basically a coil of wire (an inductor) and While decision of fabric can limit the affect of the higher inductance it stays a major downside. The coil development also makes warmth dissipation A significant difficulty.

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