Comparing Wirewound With Thick Film Electrical power Resistor Know-how

On this page we Examine two of the most typical resistor types for ability resistor purposes, Wirewound development and thick movie technological know-how.

Whatever the design the most important style and design concerns when designing any ability resistor are:

- The resistor price
- The demanded power handling capability
- Resistance security with time
- Adjust in resistance price with temperature

In almost any significant energy software temperature effects as well as the resistor power managing functionality are the main criteria. The materials and strategies utilized to build the resistor includes a direct effect on its long term performance and steadiness.

Resistor Development

The resistor style and development incorporates a direct effect on its long-term steadiness and effectiveness. Whole resistance is decided via the resistivity from the resistor materials, and also the resistor track length, width and thickness. You can find clear limits with no matter what resistor content is decided on. For thick film resistors even though it is achievable to boost keep track of length and width big raises in thickness are impossible and also a confined variety of fabric resistivity are available. For wirewound rising possibly the wire thickness or length has A serious effect on the scale from the resistor.

The long run security from the resistor product and the impact of temperature will also be essential concerns. Temperature results can degrade the resistor overall performance or, in Severe conditions, cause resistor failure. Inside the thick movie resistors temperature consequences may be minimized by deciding upon an appropriate thickness of an acceptable substrate substance. For Wirewound resistors the development, core product, the wire kind and diameter, the all involve cautious thing to consider.

Comparing Resistor Systems

The main element benefits of thick film ability resistors over Wirewound are lesser sizing, can capacitors be obtained at considerably reduce cost (like tooling Charge), have lower inductance and enhanced thermal management. Thick film resistors are hence smaller, Have got a speedier frequency reaction and they are better suited to heat sinking apps. Thick film technologies also provides higher resistance values and better voltage ranking than Wirewound resistors.

The main benefit of thick movie engineering in large electricity programs is the high thermal conductivity on the ceramic (Alumina) substrate which makes it perfect for purposes the place substantial electricity dissipation is needed in a little region. The substrate content indicates it is a wonderful match While using the aluminium substance in heat sinks and is chemically inert and mechanically steady.


Whilst Wirewound resistors do offer bigger precision (improved tolerance), increased security and lessen values it is frequently on the expenditure of much bigger footprint and higher inductance than an equal thick movie device. Any Wirewound resistor is basically a coil of wire (an inductor) and While alternative of material can Restrict the effects on the higher inductance it remains A serious drawback. The coil development also will make warmth dissipation a major difficulty.

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